WHAT ARE THERMALLY INSULATED PRODUCTS?
Thermally insulated products are used in the supply chain for maintaining temperatures in any industry where the products require such temperature maintenance and are either perishable or prone to degradation due to temperature variation. The products are made from specially developed and treated polyurethane, polypropylene and polyethylene materials bonded together and sandwiched with varying thicknesses of Polywool® fibre wadding; the thicker the fibre wadding the more effective the insulation. The outer layers of material can be produced in a matt or reflective (mirror) finish and are plain or woven. This finish also assists in enhancing the efficiency of the thermal properties. The Lambda value of these materials is exceptional and provides a W/m.K coefficient far better than the acceptable norm 0.065. Used in conjunction with refrigerated transport these products are extremely effective in maintaining the cold chain at temperatures that keep perishables in an optimal condition. Because of their quality and efficiency they save fuel and energy, sometimes by up to 40% per annum. They can also protect temperature sensitive goods from very cold environments such as the freezing temperatures in a refrigerated truck, making them highly desirable when transporting mixed loads.
Although these thermally insulated products are used chiefly in temperature controlled vehicles they can also be used in non-refrigerated vehicles where they have been found to be equally effective. For maximum effect in non-refrigerated vehicles the covers should be stored at the same temperature as the chilled or frozen products for a minimum 12 hour period prior to despatch. This allows the materials to absorb the cold. This ensures the maintenance of temperatures within acceptable levels for an extended period even over long haul journeys of several hours and where exterior and road temperatures are high.
Our Product Range
- Thermal Pallet Covers and Bottom Mats
- Thermal Combi-Tainers, Thermal Combi-Boxes
- Thermal Shopping Bags, Thermal Medico Bags
- Thermal Wine Bags, Thermal Fish Bags
- Thermal Fridge Roller Mats and Night Blinds
- Thermal Flower Pallet Covers
- Thermal Rolltainer Covers
- Thermal Orchard Covers and Blankets
- Thermal Body Bags and Coffin Covers
- Thermal Asphalt Duvet Covers
- Thermal Truck Partitions
- Thermal Air Cargo Cover
Who designs and makes these products and why?
Bamic’s European principals Combi-Therm A/S design and manufacture this superior range of thermal products. They are the leaders in this field supplying all the major markets in Europe, the Middle East, Asia Minor and North Africa. This range is made to meet the most stringent quality standards laid down by the European Union where the maintenance of the cold-chain is paramount. These products are used to maintain the condition of any perishable item in transit and also in conjunction with temperature controlled transport, to assist in maintaining the cold chain and save fuel and energy.
Thermal Pallet Cover
High quality insulated Thermal Pallet Covers are made from reflective alu-coated pur-textile polyurethane and/or woven polypropylene. They are insulated by 120 to 400 g/m² of Polywool® wadding and can be manufactured to customer specifications. There can be 1 to 4 closures, sealed using industrial strength Velcro. A unique ID label and clear document pocket can also be included. These pallet covers are used extensively in road, sea and air freight logistics and are proven to markedly improve the quality of temperature sensitive and perishable goods during transportation over long and short haul journeys. The air cargo variant of this product is manufactured to a range of sizes that will fit the cargo holds of any aircraft. Thermal pallet covers stabilize cargo temperature, prevent rain and ultraviolet damage, keep products clean and free from cross contamination and reduce the risk of pilferage by keeping the contents hidden from view. They can also be used to isolate perishables in refrigerated transport where cold temperatures are harmful to temperature sensitive products e.g. bananas and avocado pears. Using thermal pallet covers also assists in saving fuel and energy. Used as a stand alone solution in non-refrigerated transport they also work very effectively.
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Thermal 3 Layer Combi-Box
The 3 Layer Thermal Carrier Combi-Box is made from a durable layer of polyurethane pur-textile and/or polypropylene, between which is an insulation layer of 300 g/m² Polywool® wadding. Used in conjunction with 3 layer thermal Medico Bags and frozen gel packs or other cooling agents, the container will optimise the ‘cold chain’ for the transportation of perishables such as ice-cream, medicines and biologicals. The standard size of the Combi-Box is L40 x W60 x H30cms. The recently developed thermal liner for use with plastic crates or lugs is the ideal solution for smaller loads such as those transported by the fast food, catering and pharmaceutical industries.
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Thermal Combi-Tainer
Is similar in efficacy, efficiency and quality to the 3 Layer Thermal Combi-Box except that it is larger in height and volume and is used in road and air logistics to mainly carry frozen goods over long or short haul routes. It fits into outer packaging such as a cardboard carton. It is widely used in the dairy, chicken, fish and meat industries and by anyone who wishes to maintain frozen temperatures during transportation.
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Thermal Rolltainer Cover
Rolltainers can best be described as cage containers on wheels and are used extensively in the retail distribution industry for delivering products from central distribution centres to stores. The Thermal Rolltainer Cover can be made from a variety of foils, the strongest of which would be the combination of a food safe polypropylene inner and tough Pur-Textile outer with Polywool® insulation between. They have Velcro sealed openings for ease of access. They are made to client specification and include an identity label and transparent document pocket.
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Thermal Truck Partitions
Thermal Partition Walls enable one transporter or truck to carry mixed multi-temperature
loads of goods in refrigerated transport; for example mixed in one load can be frozen, chilled and general dry goods. Each set of goods is ‘partitioned’ depending on the need to maintain the correct temperature during transportation. This solution is widely used in the meat, fish, chicken and grocery supply chain. Thermal partition walls are lightweight and easy for a single individual to erect and move to assist off-loading or to lessen the area to be chilled, using the Gas Spring T-Bar system. They also create a marked saving in fuel and energy costs. Despite their lightweight construction the materials are extremely tough and hardwearing.
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Thermal Orchard Covers and Thermal Blankets
Filled fruit and vegetable bins need protection from sun, rain or hail damage in transit from the orchard or the lands to the pack house. These covers will prevent picked fruit from suffering sunburn or other harmful weather conditions particularly when being harvested in the hottest months. They have a mirror foil on the top side, to reflect the sun’s damaging rays and a thin Polywool® insulation layer to provide further protection. On the reverse side the cover is a tough polypropylene weave which is gentle on the fruit. They can be used repeatedly over many seasons as they are washable and hygienic. The covers are attached to the trailer or truck back by threading nylon rope through the eyelets provided and tying them down. They can also be used to cover and protect fresh fruit and vegetables on open or flat bed trucks. Thermal blankets have numerous uses from preventing frost damage during cold winters to covering loads in temperature controlled environments.
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Thermal Flower Pallet Covers and Flower Bin Covers
Fresh cut flowers are sensitive to extreme temperature variations during transit which can adversely affect the shelf life of the blooms. The unique thermal flower pallet cover protects the flowers from these extreme temperature variations. These covers are also effective during transportation particularly for sensitive blooms like roses. The European flower industry is adopting this procedure and saving many thousands of Euros in the process. Bamic also supplies thermal flower bin covers (for dollies and lugs) which protect the blooms from freezer burn whilst in storage in cold rooms at distribution centres or in temperature controlled transport.
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Thermal Refrigeration Roller Mats
The Thermal Refrigeration Roller Mat and night blind is an extremely effective solution for the overnight and weekend coverage of open, ‘coffin’ refrigerated or freezer appliances in store. Using these highly effective roller mats savings of up to 40% per annum on energy (electricity) costs can be made and the lifetime of compressors and motors can be prolonged thereby saving on maintenance costs. They are also useful during power outages as they “lock in” the cold air for long periods. They are lightweight, easy to clean and store.
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Thermal Shopping Carrier Bags, Wine & Fish Bags
The 3-layer Thermal shopping bag and the Thermal Wine and Fish bags eliminate breaking the ‘cold chain’ from the store to the customer’s home fridge/freezer for several hours. The gusseted flat bottom allows the shopping bag to carry more products than other designs. All three are food safe, environmentally friendly and can be recycled. They are lightweight, do not take up much space and are complementary to traditional shopping or bottle bags. They offer the best solution for customers transporting chilled and frozen food, fish or chilled drinks on long journeys by car, train, bus or taxi.
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Thermally Insulated Medico Bags
Three layer Thermal Medico Bags are widely used by the medical and pharmaceutical and logistics industries for optimising the condition of perishable medicines and biologicals during transportation. With their use there are no more problems with deterioration caused by excessive heat or radiation. They are reusable and hygienic. Used worldwide by multi-national pharmaceutical manufacturers, logistics practitioners, medical laboratories, blood banks, retail and wholesale pharmacies, hospitals, clinics and medical practitioners, they are manufactured in 3 convenient sizes to exact specifications using space age thermal technology. The Medico bag has either a press-stud or resealable tape closure and transparent document pocket.
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Thermally Insulated Body Bags & Coffin Covers
The Insulated Body Bag is a strong, hygienic and dignified option for the transportation of the deceased over long or short haul journeys. The Polywool® thermal insulation maintains the desired temperature during transportation and the opaque nature of the woven polypropylene ensures the dignity of the corpse is maintained. The body bag features strong supporting carrying straps. The equally efficient thermal coffin cover was designed to insulate and protect coffins and their contents during road transport. They are particularly useful in countries where in the summer temperatures often rise above 30°C.
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Thermal Asphalt Duvet Cover
The Thermal Asphalt Duvet cover is a radical step forward in thermal insulation and contributes to the quality and productivity of road construction. The duvet cover protects stock in storage bays and site stockpiles and keeps truckloads of asphalt and bitmac hot during transportation. The duvet can be laid directly onto a load and withstands temperatures up to 240ºC. It is resistant to bitumen damage and it complements rather than replaces tarpaulin or other coverings and helps protect it. It saves time and money by cutting down on stock loss due to poor temperature control. It is lightweight. 1 person can handle a duvet cover 4, 6 x 3, 0 metres as it weighs only 7, 3 kgs. Research proves that use of duvet covers promotes overall savings. The duvet cover is made with reinforced edging and eyelets are positioned around the edges. They have been tested by the Danish Technological Institute, the Swedish National Institute and the UK Department of Roads and meet their stringent requirements. Without the duvet cover asphalt can loose up to 20 to 25% of its temperature per hour. With the duvet cover that figure drops dramatically to 8% even in cold European conditions. It is easy to clean, durable and simple to store. Amortised over 5 years it is extremely cost effective.
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Thermal Air Cargo Cover
These are similar to the Thermally Insulated Pallet Covers but are designed to be used specifically for use with air cargo.The size and the configuration is somewhat different from the standard pallet cover but the use of Velcro to seal the splits, the materials and the Polywool® are very similar. Also it is supplied in two pieces; a top and bottom element to ensure absolute insulation. Again these covers can be made to client specification in regards to thickness of insulation. Where temperature maintenance on the tarmac and in the air is important then the Thermally Insulated Air Cargo Container is the answer.
